Umatshini wokugquma we-rubber rolerl sisixhobo esizenzekelayo esidityanisiweyo sokusonga kunye nokusonga irabha kumphezulu we-rubber roll, ephucula kakhulu ukusebenza kakuhle kwemveliso ye-rubber roll ye-rubber ekusetyenzweni nasekuveliseni iimveliso ze-rubber roll.Sisixhobo somatshini sokusonga ngokuzenzekelayo kunye nokusonga irabha kwi-process ye-rubber roll.
1. Inkcazo yegama
Yintoni umatshini wokugquma werabha?Esi sixhobo luhlobo lwezixhobo zokwenza i-rubber cots, esebenzisa i-extruder ukukhupha ifilimu yobunzima obuthile kunye nobubanzi kwaye ivuthelwe kwi-rubber roll shaft core ngendlela ehlelekile kunye ne-oblique.Umatshini wokujija irabha awukwazi nje ukuphucula umgangatho wokugquma irabha kwiibhedi zerabha, sebenzisa irabha yobunzima obahlukeneyo kwii-core cores zobubanzi obahlukeneyo, ukunciphisa ixesha lokuvelisa, ukuphucula iqondo lokuzenzekelayo, ukunciphisa inani labaqhubi, kodwa nokusombulula. Ingxaki yokuba umatshini kunye ne-automation yezixhobo zenkqubo ayinakufezekiswa ngenxa yokungaqiniseki kweemveliso kunye nokwahlukana kwemilinganiselo kunye neenkcukacha kwimveliso ye-rubber roll.Inethemba elikhulu lemarike kunye nokuthembela kwabathengi.
2. Iimfuno zesicelo
Inkqubo yokuvelisa irabha yerabha idla ngokuqulathe amakhonkco amathathu okulungisa irabha: ukwenza irabha roll, vulcanization rubber roll, kunye nonyango umphezulu.Ikhonkco yokwenza i-rubber ibaluleke kakhulu ukuqala, okuyinkqubo yokugubungela i-metal shaft core kunye nerubha.Ukuba kukho ingxaki kule khonkco, i-rubber roll eveliswayo ayinakukwazi ukuhlangabezana neemfuno ezilindelekileyo.Ngophuhliso lwee-extruders zasekhaya, ukubumba inaliti kunye nobunye ubuchwephesha, umgca wemveliso we-cots uye waqalwa ngokuthe ngcembe kwindlela yomatshini kunye ne-automation.Ngenxa yeemfuno ezahlukeneyo zebhedi, kukho nabuphi na ubumdaka, imingxuma yesanti kunye namaqamza, singasathethi ke * *, iziphene, iintanda, kunye nokwahluka okuthambileyo kunye nokuqina kwendawo, ngoko ke iimfuno zekhonkco lokubumba iibhedi ziya zisiba ngqongqo.Ukusebenza kwesicelo semakethi kumatshini wokuvala i-cots ihlangabezana nenjongo yokufezekisa ithoni, Yonke inkqubo yokubumba irabha egqumayo ithatha isantya esifanayo, amandla asemgangathweni, ukujija kwerabha okuzinzileyo kunye nezinye izinto ezenziwayo, eziphumelele ukuqondwa kunye nokuthenjwa kwemarike.
3. Umgaqo wokusebenza
Qinisa isiphelo esinye somqolo ongundoqo oza kugqunywa kwi-chuck yomhlathi emithathu entloko yebhedi yokuqengqeleka yomatshini wokujija werabha, kwaye enye isiphelo ixhaswa yileyo ifakwe ekupheleni kwebhedi yokuqengqeleka.Xa i-rubber roll core isongiwe, qalisa ibhedi yokuqengqeleka kuqala, kwaye i-chuck yomhlathi emithathu iqala ukuhamba ngendlela ejikelezayo ejikelezayo, ngelixa i-roll core eqhutywayo ijikeleza.Kwinkqubo yokujikeleziswa kwesantya esisezantsi sesiseko somqulu, qalisa umtya werabha okhupha irabha, kunye neplastiki kwaye ukhuphe umtya werabha omile ngokulinganayo nge-extruder yokutya ebandayo, Umtya werabha ugqithiselwa kwindlela yokujija ngokusebenzisa umtya werabha ohambisa indlela kunye nesikhokelo. i-roller ukuqala ukujika kunye nokugubungela i-rubber roll core.Inkqubo yokuguqula i-roller core kunye ne-adhesive tape ngokwenene isiphumo sokudityaniswa kweentshukumo ezimbini.
Ukuba umcu werabha onobubanzi obuthile kunye nobukhulu obuthile ujikeleza ngesantya esingaguqukiyo ukujikeleza i-axis ye-X (i-axis yerabha) kumphezulu we-roll core, kwaye indlela yokujiya ihamba kumgca othe ngqo ecaleni kwe-axis engu-X, umcu werabha uya unamathele kwi-roll core rhoqo.Ubukhulu obahlukeneyo bomqulu werabha bunokufezekiswa ngokondla indlela yokujija yomqulu werabha ecaleni kwe-axis ye-Y (indlela yerabha yokujikeleza kwerabha).
Ukuze kuhlangatyezwane nobukhulu bokugquma obufunekayo ukujija umqulu werabha, ukuqina okujikajikayo komcu werabha we-extruder kwindawo ye-axial yomqulu werabha kufuneka ilawulwe, oko kukuthi, isixa esithe kratya phakathi komcu werabha kunye nomtya werabha. .Okukhona sikhulu isixa sokugqithelana, kokukhona kukhula ukujiya kobunzima, kunye nesixa esincinci esidityanisiweyo, kuncipha ukutyeba okujikajikayo.Isantya sokuguqulela umatshini we-rubber roll winding sinquma ngokuthe ngqo ubungakanani bexabiso lokugqithana ngokubhekiselele kwisantya sokujikeleza kwe-roll core.
4. Ukwakhiwa kwezixhobo
Amacandelo aphambili e-PTM yomatshini wokujija irabha aquka: irubha yokutya ebandayo, iqonga lokuhamba, isixhobo sokujija, isithuthi serabha sokuhambisa, ibhedi yerola, kunye nemoto yamandla yezixhobo ezihambelanayo.
1Ibonakaliswe ngokuba irabha eyongeziweyo inokondliwa ngokuthe ngqo ngaphandle kokushisa kwangaphambili, kwaye umthamo we-extrusion mkhulu, ubushushu bokukhutshwa buphantsi, ixabiso lexabiso leyunithi ye-extrusion liphantsi, ukusetyenziswa kwamandla kuphantsi, kwaye imichilo yerabha ekhutshiweyo iyafana. kwaye ixinene.
(2) Ngexesha lenkqubo yokuguqula irabha, iqonga elihambayo liya kuhamba kumgca obuyelayo othe tye ecaleni kwendlela ye-radial ye-roll core, kwaye ukukhutshwa kunye nesantya seqonga kuya kulawulwa.Iqhutywa yi-servo motor kunye nomqhubi we-servo ngesantya esikhawulezayo kunye nokuchaneka kokulawula okuphezulu.
(3) Isixhobo sokugquma iglu siyinxalenye engundoqo yomatshini wokujija werabha.Ayigcini kuphela i-rubber roll core, kodwa iphinda igubungele isiphelo sobuso be-rubber roll core.Xa isixhobo esijikelezayo sihamba ecaleni kwe-axis ye-roll core ukuya ekupheleni kobuso be-roll core kunye nesikhundla sokutshintsha kwe-axis, i-roller yoxinzelelo efakwe kwisixhobo sokuphefumula kufuneka ijikeleze i-degrees ze-180 ukuze ilungelelanise indawo ehambelanayo kunye nokwaleka. inqwelomoya ukuqalisa umsebenzi wokwaleka.
(4) Iteyiphu encamathelayo yokuhambisa indlela yokuhambisa iteyiphu encamathelayo kukutshintsha indlela yokuhambisa iteyiphu encamathelayo xa umphezulu we-axial kunye nesiphelo sobuso bendawo ejikelezayo yerabha ejikelezayo ijikeleza, kunye neteyiphu encamathelayo iyatenxa okanye isiwa.I-adhesive tape yokuhambisa indlela ayifuni kuphela ukukwazi ukuthutha i-tape yokubambelela, kodwa nokulungelelanisa indawo yokuqinisekisa ukuba i-adhesive tape ayiphambuki okanye iwe.
(5) Ibhedi eqengqelekayo ijongeka njengeleyile eqhelekileyo ethe tyaba kwaye ubukhulu becala yenziwe sisiseko, intloko yebhedi, umzimba webhedi, umsila kunye nenkqubo yokuhambisa.I-chuck yomhlathi emithathu ifakwe entlokweni yebhedi, kwaye i-chuck ehambayo ifakwe ekupheleni kwebhedi ukuze ibambe lula.Inkqubo yokudlulisela ithatha i-Baixian inaliti yokunciphisa isondo, eqhutywa yikhonkco.I-bracket ye-bearing bracket yongezwa kwintloko yebhedi kunye ne-tailstock ye-roller bed, eyona nto isetyenziselwa ukuxhasa i-roller bed, ukwenzela ukuba i-rubber ububanzi obukhulu bungonakalisa umbhede we-roller.
Ixesha lokuposa: Sep-27-2022
